Matching conveyor to application
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Rubber belts: mining, quarry, cement—abrasion/heat-resistant compounds.
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Metal/wire-mesh: ovens, foundries—handles heat, sharp edges, heavy loads.
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Food-grade PU/PVC: hygienic, FDA/EU compliant, easy sanitation.
Eight specification decisions that matter
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Material characteristics: bulk density, temperature, abrasiveness, oil.
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Capacity & speed: tph/cph targets, surge factors, growth margin.
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Trajectory & layout: elevation, curves, transfer points, guarding.
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Belt selection: tensile class, cover thickness, chevron for incline.
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Drive & control: motor type, gearbox ratio, VFD for soft-start/speed trim.
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Idlers & pulleys: CEMA/ISO class, sealing for dust/humidity.
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Sanitary requirements: CIP, quick-release parts, stainless frames.
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Maintainability: splice method, fasteners, take-up, access platforms.
Installation essentials
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Pre-align structure; torque fasteners to spec.
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Drive pulley lagging; precise tracking at start-up.
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Integrate safety sensors (zero-speed, mis-tracking, pull-cord E-stops).
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Commission with baseline vibration/temperature readings.
Maintenance playbook
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Daily: clean spillage, check tracking/guards.
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Weekly: inspect idlers for noise, splice condition.
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Monthly: verify tension, pulley wear, scraper blades.
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Quarterly: laser alignment, oil sampling, lagging condition.
KPIs to watch
MTBF, specific energy (kWh/ton), carryback %, cleanup hours, planned vs unplanned downtime.
Food & pharma notes
Use stainless components, avoid debris-collecting horizontals, specify blue belts for contaminant contrast, document sanitation cycles.
CTA: Planning an expansion or retrofit? YAFWAY designs, supplies, installs, and maintains complete conveyor systems. Email info@yafway.com to book a site surve
